Custom Steam Turbine Valve Disc with High-Grade Material and Precision Machining
Resumen del producto
Discos de válvula de turbina de vapor personalizados para válvulas de control, parada y seguridad. Aleaciones resistentes al calor de alto rendimiento, mecanizado de precisión CNC, personalización completa según dibujos/muestras. Estricto control de calidad con informes de prueba. Desde turbinas industriales hasta grandes unidades de energía térmica.
Detalles del producto
Material Options:
12Cr13, 15Cr1Mo1V, F91/F92, acero inoxidable 410
Surface Roughness:
Ra ≤ 0,8 μm
Sealing Surface:
Curvo complejo
Heat Treatment:
Opcional nitruración, cromado duro, aleación de estelita para soldadura superpuesta
Inspection Methods:
Medición dimensional, prueba de dureza, detección de fallas por ultrasonidos, prueba de penetración,
Application Types:
Turbina de contrapresión, turbina de condensación, turbina de extracción, turbina de vapor de alta/m
Descripción de producto
Custom Steam Turbine Valve Discs
Product Overview
Our custom turbine valve discs serve as core sealing components for steam turbine control valves, stop valves, and safety valves. Leveraging decades of precision forging and machining expertise, we offer comprehensive customized manufacturing services for all steam turbine valve disc types, perfectly suited for applications ranging from small industrial turbines to large thermal power generating units.
All products utilize high-performance heat-resistant alloy steel materials, processed through multi-axis CNC precision machining, heat treatment, and high-precision grinding. This ensures stable mechanical performance in demanding high-temperature, high-pressure, and steam erosion environments.
Core Customization Advantages
Full Customizable Design
Customize outer diameter, inner hole, sealing curve, mounting holes, boss structure, thickness, and flow profile according to customer specifications. We support non-standard special structure customization for both imported and domestic turbine units.
Customize outer diameter, inner hole, sealing curve, mounting holes, boss structure, thickness, and flow profile according to customer specifications. We support non-standard special structure customization for both imported and domestic turbine units.
High-Grade Raw Material Selection
Material options include 12Cr13, 15Cr1Mo1V, F91/F92, 410 stainless steel, and other turbine-dedicated heat-resistant alloys. All raw materials come with material test certificates and offer low creep deformation with excellent anti-steam oxidation and anti-scour performance.
Material options include 12Cr13, 15Cr1Mo1V, F91/F92, 410 stainless steel, and other turbine-dedicated heat-resistant alloys. All raw materials come with material test certificates and offer low creep deformation with excellent anti-steam oxidation and anti-scour performance.
Ultra Precision Machining Technology
Advanced CNC turning and milling for complex curved sealing surfaces, precision grinding for sealing contact faces (roughness Ra≤0.8μm), strict tolerance control for fit sizes to eliminate steam leakage, and optional surface hardening treatments including nitriding, hard chromium plating, and overlay welding stellite alloy to extend service life.
Advanced CNC turning and milling for complex curved sealing surfaces, precision grinding for sealing contact faces (roughness Ra≤0.8μm), strict tolerance control for fit sizes to eliminate steam leakage, and optional surface hardening treatments including nitriding, hard chromium plating, and overlay welding stellite alloy to extend service life.
Strict Quality Control System
Every valve disc undergoes comprehensive inspection including dimensional measurement, hardness testing, ultrasonic flaw detection, penetration testing, and sealing performance testing. All test reports are provided for factory acceptance.
Every valve disc undergoes comprehensive inspection including dimensional measurement, hardness testing, ultrasonic flaw detection, penetration testing, and sealing performance testing. All test reports are provided for factory acceptance.
Application Compatibility
Our valve discs are compatible with back-pressure turbines, condensing turbines, extraction turbines, and high/middle/low pressure steam turbine valve sets. They are widely used across various industries including thermal power plants, steel mills, chemical plants, paper mills, and biomass power stations.
Product Features
- Excellent high-temperature strength and creep resistance
- Ultra-smooth sealing surface with stable tight shut-off performance
- Anti-steam erosion properties and extended service cycle, reducing unit maintenance frequency
- Flexible customization to fit both old unit replacement and new equipment development
- Complete technical documentation and after-sales technical support
Service Commitment
- Free technical drawing review and parameter matching consultation
- Small batch sample customization available
- Short production lead times for urgent power unit maintenance orders
- Complete after-sales tracking for installation and operation feedback
Mr. Tom Hu
General Manager
- Correo electrónico: tom.hu@huanxiang-industrial.com
- Teléfono: +86-13618387300
- Whatsapp: 8613618387300
-
Wechat:
+86-13271888325
- skype: hsh548
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